FABRICATION
With these stamps, we are certified by ASME and NBIC to provide both new fabrication and repair services for Division 1 and 2 heat exchangers, pressure vessels, columns, reactors, and steam boilers. Our capabilities include the fabrication of vessels up to 25 ft in diameter and heat exchangers up to 10 ft in diameter. All plate is rolled in-house up to 3″ thick.
Field Machining
Heat Exchangers
All TEMA designs with a Capacity up to 10 ft in diameter
Columns & Reactors
Large Capacity plate roller for can/shell sections
Pressure Vessels
Capacity up to 25 ft in diameter
API Tanks
Including API-12F, API-620, and API-650 Standards
Piping & Misc
Blinds, Platforms, Caged Ladders, Duct Work, Sheet Metal, Etc.
Aerial Mounted Extractor
TUBE-TO-TUBESHEET WELDING
Cembell specializes in tube-to-tubesheet welding. Does your application require a welding mock-up? No problem. With over 125 successful tube-to-tubesheet mock-ups, we can handle just about all of your tube-to-tubesheet configurations.
Mock-ups include, but are not limited to:
Strength welding: Alloy 20, C276, 2205, Monel 400, Nickel 200, AL6XN, 90/10 Cu/Ni
Seal welding: Titanium, Zirconium, Alloy 2205.
Duplex exchanger with 14,000 tubes being inserted into the shell.
317L Stainless Steel U-Bundle
Orbital Welder
90 inch ID x 50 ft long Heat Exchanger weighing 295,000 lbs
Pressure Vessels, API Tanks, Reactors, and Columns
Our skilled and experienced staff takes pride in excelling at every detail, from engineering to shop fabrication, quality control, field installation, and repair. Full-scale mechanical, civil, and structural engineering of all vessels & towers, including calculations for Seismic and Wind Loads
FEATURES
Complete and comprehensive fabrication
Large capacity plate roller for can/shell sections
Experienced fitters and welders in all phases of construction
Full Machine Shop
FEATURES
Strong shop leadership assuring superior workmanship
intensive quality control system from start to finish
Project Managers for each job to serve as customer focal point throughout fabrication
On-site sand blasting, painting, and coating
Offshore HP Separator 3" thick Carbon Steel Explosion bonded with 1/8" Inconel 625 cladding
API Tanks during fabrication
Heavy Wall Monel 400 Clad Drum
13 ft ID x 150 ft long Tower ready for shipment
Reactive Metals Fabrication Bay
Cembell has a 15,000 SF facility for the fabrication of high alloy materials. The High Alloy Bay is climate controlled with painted floors and completely segregated from our other fabrication bays. We fabricate Titanium and Zirconium Heat Exchangers, Pressure Vessels, Piping, and Miscellaneous there. The bay contains a 6 ft deep pit to facilitate welding of heat exchanger tube-to-tubesheet joints in the flat.
Cembell has multiple orbital welding machines for reactive metal welding. We utilize these for a variety of applications, including seal welding and strength welding of tube-to-tubesheet joints. We also have GTAW manual welders with years of experience working with Titanium and Zirconium.
FEATURES
HEPA-N-Seal negative pressure safety seal for zero-leak ceiling grid
Temperature / humidity control enclosures
Positive airflow and complete segregation from all contaminants
Negative pressure around all the filters to ensure that no air will leak through the ceiling grid and into the critical clean room space
Zirconium Tubesheet with 1200 tubes seal welded with orbital welding machine
Zirconium Channel Heads
Zirconium Exchanger prepping for PWHT of Tube End Welding
Final Machining on a Zirconium Exchanger that has been PWHT
Piping & Miscellaneous Fabrication
Piping
Blinds & Spacers
Inconel 825 Flare Tip Steam Ring
Overlay of Carbon Steel Blind with 347 Stainless Steel
Ladder Cage Fabrication
Elephant Stool Fabrication for column internals
Field Measurements Made Easy
Field Measurements Made Easy
Missing or outdated equipment drawings? Our team captures precise field measurements to
recreate accurate designs and help you fabricate reliable replacements fast and hassle-free.